Self-lubricant coating systems with release of the lubricous species have enormous potential to be used in the protection of components working in extreme conditions of wear. However, the rapid release of the lubricious agent and, consequently, its total depletion from the coating hinders the transfer of these coatings to the industry. In the current project, solid lubricant coatings with long term lubrication properties are envisaged to be developed.
To strengthen research, technological development and innovation.
The main objective of SmartLub project is focused on the development of a new class of thin films with capacity to control the lubricious metal release, in order to get a controlled long-term solid lubrication. Nitrides and oxides, well known to have excellent chemical and thermal stability, will be sputtered with Ag (lubricious agent). By tailoring the structure of the different films and adequate dispersing of the lubricious specie in the matrix, fast depletion of the lubricious phase can be avoided.
• Deposition of nitride and oxide coatings by HiPIMS;
• Atomistic simulation and model for Ag ions diffusion;
• Incorporation of Ag in nitride and oxide coatings;
• Silver surface segregation evaluation;
• Tribological characterization of the coatings;
• Potential industrial application.
Several coating systems without and with increasing additions of Ag, (Cr(Ag)O, TiSi(Ag)N, TiSiN/Ti(Ag), CrAl(Ag)N and TiAlSi(Ag)N)) have been deposited/optimized by sputtering and characterized for different properties. A simulation model to predict the diffusion of the lubricious element to the surface of the films was also developed.